ITMA 2023丨宏大智慧：INSHK定形机“自动驾驶”技术，开创定形全流程智慧化新时代！

　　宏大智慧科技作为国内专业研发和生产纺织印染智能化装备的领军企业即将亮相此次展览会，展位号是H18-A305a。
　　
　　展会首日，中国纺织机械协会会长顾平、秘书长丛政来到企业展位参观指导
　　
　　Hongda Intelligence Technology Co., Ltd, as the enterprise of professional produced with printing and dyeing intelligent equipment, will be unveiled at this exhibition, Booth No : H18-A305a .
　　
　　
　　宏大智慧成功研发的“INSHK定型机智慧系统”运用先进的传感与检测技术、工业互联网、大数据、新一代人工智能技术开创定形全流程智慧化新时代！
　　We will use advanced sensor and detection technology, Industrial Internet, big data and the new generation of artificial intelligence to create a new era of stenter’s whole processing  intelligence!
　　定型工艺自主决策、自主优化，
　　实现工艺大数据存储，
　　返单工艺直接调用，
　　多参数协同优化控制
　　实现新品种数字化仿真打样，
　　大大提高一次成功率，
　　Self-decision making and self optimizing of stenter’s processing,
　　Achieve storage of process big data,
　　Call the data in the reorder process,
　　Use multi data to collaborative optimization control,
　　Achieve digital simulation and sampling of new varieties,
　　All the above improvement greatly improve one-time success rate.
　　减少用工50%；
　　节约成本15-35%；
　　质量提升20-30%；
　　Reduce labor by 50%;
　　Cost savings of 15-35%;
　　Quality improvement of 20-30%;
　　
　　
　　1、定形机智慧大脑
　　
　　Smart brain for stenter
　　
　　
　　
　　运用工业互联网、大数据、新一代人工智能技术开创定形全流程智慧化新时代！
　　We will use Industrial Internet, big data and the new generation of artificial intelligence to create a new era of stenter’s whole processing intelligence!
　　2、HV-T500智能定型工艺系统
　　
　　HV-T500 Intelligent Stenter’s Processing System
　　
　　
　　
　　对织物在定形机烘房内部的定形温度和定形时间进行检测、控制，实现精准定形。
　　Detect and control the processing temperature and time of the fabric in the stenter drying room to achieve precise stenter’s processing.
　　3、Hawk Vision?智能图像整花整纬机
　　
　　Hawk Vision?Weft/Pattern Straightening System
　　
　　
　　
　　首创国际领先的“全幅扫描整花整纬技术，解决纺织品花形变形. 纬斜. 纬弯的世界难题
　　We initially create the world-leading full scan image weft/pattern straightening technology to
　　solve the world-class problems of textile pattern deformation, weft skewing and weft bending.
　　4、Hawk Vision?密度检测自动超喂控制系统
　　
　　Hawk vision? Stenter’s Overfeed Automatic Control System
　　
　　
　　
　　高速图像测量，拥有抖动补偿专利技术
　　High speed image measurement with patented jitter compensation technology
　　通过图像处理计算当前织物纬密，根据检测结果实时自动控制织物超喂量，保证了织布的克重的一致性和稳定性。
　　We use the image processing to calculate the current weft density and automatically control the overfeed amount in real-time based on the detection results, which ensures the consistency and stability of the fabric weight.
　　5、定型织物状态在线测控系统
　　
　　Processing web’s moving state Measuring and Control System
　　
　　
　　
　　系统采用先进的布面状态在线检测技术控制上下风量，保证织物在定形烘房内的良好运行状态。
　　The system adopts advanced online detection technology to control the upper and lower air flow. This can ensure the good operation of the fabric in the stenter drying room.
　　6、定型机自动节能排风系统
　　
　　Exhaust Energy-saving System
　　
　　
　　
　　系统通过控制烘房或烘箱内的气氛湿度，调节排风风量，提高产品质量，实现节能减排。
　　The system controls the air humidity in the drying room or oven and adjusts air volume to improve product quality and achieves energy conservation and emission reduction.
　　7、HV-GW200 智能在线克重仪
　　
　　HV-GW200 Intelligent Real-Time Weight Scale
　　
　　
　　
　　国际领先的在线克重检测仪，无需人工刻盘称重，解决织物损耗；
　　与密度检测构建闭环目标克重控制；
　　实现克重数据记录存储和查询。
　　The world leading online fabric weight detector which eliminates the need for manual plate weighing and solves the loss of fabric;
　　8、HD-M 系列织物幅宽在线检测系统
　　
　　HD-M Web width Measuring and Monitoring System
　　
　　
　　
　　实时检测定形后织物的实际幅宽，记录存储
　　We can detect the actual width of the processed fabric in real time, record and store the data.
　　9、HV-A影像验布系统
　　
　　HV-A Image Inspection System
　　
　　
　　
　　本系统利用机器视觉技术和计算机技术来代替目前普遍存在的人工检查，系统能实时显示检测的瑕疵，最终形成相应的检测数据报表文件。The system uses the machine vision technology and the computer technology to substitute manual check popularly existed at present. the system can display detected faults at real time, and finally form corresponding report documents of detected data.
　　10、MSC-U5全幅含潮率在线测控系统
　　
　　MSC-U5 Webs residual moisture Detection and Control System
　　
　　
　　
　　采用新型的inshk?全幅湿度传感器检测方式，解决织物烘燥过程中存在的问题，提高织物加工质量和改进手感、光泽，对提高产品质量和节能减排具有重要意义！
　　We adopt a new inshk ? full scan humidity sensor detection method to solve the problems in the fabric drying process. This can improve the quality of fabric processing and improve the feel and luster, which can be of great significance for improving product quality, energy conservation and emission reduction!
　　本届展会上，宏大智慧携旗下子品牌霍克威视在展会上聚焦纺织印染后整理智能化管控系统，隆重推出多项应用人工智能技术的纺织印染智能测控产品，如基于人工智能技术的Hawk vision?智能图像整花整纬机和新一代人工智能技术定型机工艺执行系统。这些产品已在国内外众多知名纺织印染厂生产应用，为企业大大提升智能化水平，减少用工，提高产品一次成功率提供了支撑，深受市场青睐和客户好评。
　　At that time,Hongda Intelligence and its sub-brand Hawker will focus on textile printing and dyeing and finishing intelligent control system at the exhibition, and launch a number of textile printing and dyeing intelligent measurement and control products using artificial intelligence technology, such as artificial vision technology-based Hawk vision? intelligent image. Whole flower weft machine and new generation artificial intelligence technology setting machine process execution system. These products have been produced and applied in many well-known textile printing and dyeing factories at home and abroad, providing support for enterprises to greatly improve the level of intelligence, reduce labor and improve the success rate of products, and are well received by the market and praised by customers.
　　基于人工智能技术的Hawk Vision?智能图像整花整纬机是霍克威视依托其强大的欧洲技术背景和宏大智慧深厚的技术研发实力而研发生产的智能装备，具有解决纺织品花形变形、纬斜、纬弯的世界领先技术和世界首创的全幅扫描整花整纬技术，该产品在国际上首次实现了对提花、色织、印花、蕾丝、绣花等具有图案花型特征纺织品的自动检测和花型整形。其研发了基于机器视觉的整纬技术，提高了整纬精度，扩大了品种适应性，解决了斜纹、磨毛、轻薄、厚重、雪纺等纺织品的整纬难题，打破了光电整纬和普通图像整纬的技术局限性，大大提高了纺织品后整理的质量水平。该产品技术经中纺联鉴定达国际领先水平，并荣获中国纺织工业联合会科学技术奖一等奖。
　　
　　
　　Based on artificial intelligence technology, Hawk Vision? intelligent image whole flower weft knitting machine is a smart equipment developed by HockVision based on its strong European technical background and Changzhou's profound technical research and development strength. It has solved textile flower shape deformation, weft and weft. Bent's world-leading technology and the world's first full-width scanning and full-weft technology, this product is the first in the world to realize automatic detection and pattern shaping of textiles with pattern patterns such as jacquard, yarn-dyed, printed, lace and embroidery. . It developed a weft-aligning technology based on machine vision, improved the precision of the whole weft, expanded the adaptability of the variety, solved the problem of the weft of the twill, sanding, thin, heavy, chiffon and other textiles, breaking the photoelectric weft and ordinary The technical limitations of image latitude greatly improve the quality of textile finishing. The product technology has reached the international leading level by China Textile Association and won the first prize of the Science and Technology Award of China Textile Industry Federation.